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Helical Flights

Helical flights are the core cutting and load-bearing components of every helical pile. At Helical Piles Australia, we manufacture precision-formed helical flights in a wide range of configurations, ready to suit all types of anchors, piles, and soil conditions.

What Are Helical Flights?

Helical flights (also known as sectional helices) are spiral-shaped plates welded to the shaft of a pile. As the pile rotates into the ground, the flights generate torque, pull the shaft downward, and transfer loads into the soil.

Our flights are typically made from flat bar, square bar, round bar, or plate. The cross-section tapers naturally from the inner diameter to the outer edge, allowing smoother penetration and tighter tolerances during installation.

Unlike multi-welded flight segments, we produce continuous, one-piece flights. This minimises the need for welding splices, reduces material stress, and improves both structural consistency and installation accuracy.

Types of Helical Flights We Offer

We manufacture a wide variety of flight profiles to suit different pile sizes, applications, and installation conditions:

  • Sectional flights

  • One-piece continuous flights

  • Stainless steel flights

  • Ribbon and cut flights

  • Cut and folded flights

  • Tapered and coned flights

  • Canted and compressing flights

  • Large-diameter flights

  • Screw pile and Hardox flights

  • Hydro pump and custom applications

Why Choose Our Flights?

  • Precision-formed for smooth installation and soil cutting

  • Tighter tolerances than conventional flights

  • Reduced welding, fewer splices, stronger joints

  • Manufactured in-house for better quality and cost control

  • Custom flighting available to suit your pile specs and ground conditions

Need a quote or more info? Start here.

Contact Us

info@helicalpilesaustralia.com.au
+61 2 7251 9258
Mon–Fri, 8:00am–5:00pm AEST

Built for complexity.

Engineered for certainty.

A trusted partner for large-scale energy and infrastructure projects where precision isn’t optional, it’s mandatory

Engineered foundation systems for energy and infrastructure across Australia.

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Contact Us

info@helicalpilesaustralia.com.au
+61 2 7251 9258
Mon – Fri, 8:00am – 5:00pm AEST

Location

Ground Floor 3, 189 Kent St
Sydney, NSW 2000

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